Boiler Safety Inspection & Compliance Services for RMG Factories in Bangladesh

Ensure your factory meets RSC’s Boiler Safety Inspection Program requirements with CLASSIC INDUSTRIAL SERVICE BD—your trusted partner for end-to-end boiler safety, documentation, and audit preparedness.

Why Boiler Safety Inspections Matter

The RMG Sustainability Council (RSC) mandates strict boiler inspections to prevent accidents, ensure worker safety, and comply with international standards (ASME BPVC & Bangladesh Boiler Rules). Non-compliance risks penalties, operational shutdowns, or catastrophic failures.

Our Comprehensive Boiler Inspection Services

1. Pre-Audit Gap Analysis & Documentation Support

We review your boiler systems and paperwork to identify gaps before the RSC audit. Required documents we help prepare:

• • •        Registration & Compliance Certificates (renewals, ownership transfers).
    •        Operator Certifications (trained personnel records).
    •        Technical Manuals (design specs, wiring diagrams, steam network maps).
    •         Test Reports (flue gas analysis, water quality, hydrostatic tests).
    •          Maintenance Logs (operation history, repair records (NDT Test report)).

2. Two-Phase Boiler Inspection

     A. Shutdown Inspection (Internal & Hydrostatic Test)

• • •      Internal Examination: Checks for corrosion, cracks, scaling, or weld defects.
    •       Hydrostatic Pressure Test: Conducted at 1.5x max working pressure to verify structural integrity.

      B. Operational & Safety Checks

• • •       Combustion Efficiency: Verifies proper firing, flame stability, and fuel usage.
    •      Safety Device Testing: Calibrates valves, gauges, alarms, and low-water cutoffs.
    •      Steam System Review: Inspects pipelines, blowdown systems, and feedwater pumps.

3. Corrective & Maintenance Services

• • •      Descaling & Cleaning: Removes sludge/scale to improve efficiency.
    •      Repairs & Retrofits: Fixes leaks, faulty welds, or outdated components.
    •      Training: Guides your team on boiler safety protocols.

Industries We Serve

✔ RMG & Textile Factories
✔ Pharmaceuticals
✔ Food Processing
✔ Chemical Plants
✔ Any Facility Using Steam Boilers

Why Choose CLASSIC INDUSTRIAL SERVICE BD?

✅ RSC-Compliant Reports: Avoid rejections with audit-ready documentation.
✅ Bangladesh Boiler Rule Expertise: Deep knowledge of local regulations.
✅ End-to-End Support: From pre-audit to post-inspection fixes.
✅ Fast Turnaround: Minimize downtime during inspections.

Contact Us for a Risk-Free Audit!

 Call/WhatsApp: +8801818271791
 Email: selim@classicindustrialservice.com
 Website: www.classicindustrialservice.com

Don’t wait for penalties—proactively secure your boiler systems today!

# RSC Boiler Inspection Compliance Guide #

RSC Boiler Safety Inspection Program: What Your Factory Needs to Know- Mandatory Compliance for RMG Factories in Bangladesh

The RMG Sustainability Council (RSC) has launched a Boiler Safety Inspection Program to prevent catastrophic boiler failures and protect worker safety. If your factory has been selected for inspection, full participation is mandatory to maintain your partnership with RSC and avoid operational disruptions.

We know The RSC is commencing a Boiler Safety Inspection Program to reduce the risk of potentially fatal boiler failures and to determine how we can support boiler safety in the RMG factories in Bangladesh.

As you have been previously notified by your assigned Remediation Programmed Officer (RPO), your factory has been selected to participate in the Boiler Safety Inspection Program. Your full participation in this inspection program is an integral component of your partnership with the RSC to assure worker safety in your factory.

Prior to the inspection, please ensure that the necessary documentation is available and follow the guidelines outlined below. Furthermore, if any new boiler are installed after the visual inspection date, the relevant documents must Be available on site. The factory shall also disclose the presence or usage of any unregistered boiler or any small boiler with a volumetric capacity of less than 25 liters during the inspection. AII relevant documents should be maintained on-site.

Necessary Documents before Boiler Inspection:

Before the date and time designated for the inspection, please compile the following documentation for review:     ‘

• • Registration certificate, Certificate renewal, Ownership change certificate (if applicable) “
  • Operator
  • Boiler operation and maintenance manual, Manufacturing drawings and calculations (heating serface, maximum pressure, volume capacity, safety valves, ), Boiler electrical wiring diagram.
  • Datasheets of mountings, accessories & feed water
  • Boiler commissioning documents, Diagram of steam distribution
  • Boiler operation & maintenance
  • Flue gas analysis report (not applicable to electric boilers).
  • Feed/Blowdown water test report, Water treatment plant design &

Boiler Inspection will do by Two Part:

Part 1: Internal Inspection & Hydrostatic Test (Shutdown Inspection)

     1.          Internal Inspection

• • • Checks for corrosion, scaling, cracks, bulging, or weld defects inside the boiler.
    • Examines water-side deposits (sludge, scale) and fire-side condition (burner area, tubes).
    • Ensures no structural weaknesses in drums, headers, and tubes.

• • 2.         Hydrostatic Pressure Test (Hydro Test)
    • Conducted at 1.5 times the boiler’s maximum working pressure (as per ASME BPVC & Bangladesh Boiler Rules).
    • Verifies leak-tightness and strength under pressure.

 Part 2: Operational & Safety Device Check (Running Inspection)

     1.      Operational Check

• • • Verifies proper firing, combustion efficiency, and flame stability.
    • Checks water level controls, feed pumps, and automatic controls.
    • Ensures no abnormal vibrations or overheating during operation.

      2.       Safety Mountings & Accessories Check

• • • Safety Valves – Tested for correct set pressure & blowdown.
    • Pressure Gauges – Calibration checked.
    • Water Level Indicators (Gauge glass, low-water cutoff) – Functional test.
    • Blowdown Valves & Fusible Plugs – Operational check.
    • Alarms & Trips – Verified for proper function.